Pick the Right Cutting and Bevelling Technology for Pipe, Tube, or Profile

The process of tubing profiles or pipes involves a constantly moving process that includes cooking, extruding, and processing of pipes. With that said, it’s necessary to choose a reliable cutting technology that offers faster speed, appropriate characteristics, and the right size for the material that you’re looking to cut. In this article, you’ll know about different pipe cutting technologies available.

Types of Technologies Used in Cutting and Bevelling

The technologies used in pipe cutting and bevelling consists of an endless variety of products. Let’s have a look at some of the major technologies involved:

  1. Saw Cutters

For extrusions and larger pipes made of thick, hard, and relatively brittle material like PVC, saw cutters are certainly a perfect match. They’re large circular saws, designed to cut plastics easily. They’re often mounted with tables that adjust the speed of the extrusion line to make sure that the cuts are straight and continuously flowing.

  1. Fly-Knife Cutters

Fly-Knife cutters are one of the most popular types of cutting technology available, used to make smaller cuts with softer profiles and tubing. The cuts are often cleaner, quicker, and use more than one blade in a slicing and chopping motion. Simply put, the technology typically consists of a flywheel with a blade mounted on it that offers the cutting inertia for pipe cutting.

 

  1. Traveling Guillotine Cutters

 

As the name suggests, traveling guillotine cutters use a downward slice and chop motion with the help of a vertical blade through your desired products. They’re also found commonly fitted between traveling saw cutters and fly-knife cutters. This technology is ideal to make sticky and soft extrusions that may include materials like elastomers, polyurethanes, and thermoplastic.

  1. Planetary Cutters

If you’re looking to get an extremely high-quality cut, planetary cutters appear to be the best bet for you. With square, particle- and distortion-free cuts on rigid-tubing products of high-value used in medical industries and automated-assembly applications, the planetary cutters are ideal for perfectionism. It includes a circular cutting wheel located on the internal side of a rotating ring that masks the pipe.

  1. Internal Pipe Bevelling Machine

For those who’ve got some serious problems with irregularity and finishing produced by pipe cutting techniques, an internal clamping pipe beveller is a great solution. It consists of an expandable mandrel that’s expanded with the tightening of a draw nut and slides into the open end. The tool also includes a predetermined angle ground that fed into the material to produce a bevel of the same angle.

  1. External Pipe Bevelling and Split Frame Pipe Cutting Machine

Recently, a range of advanced pipe cutting and bevelling tools are introduced in the market namely split frame machine tools or clamshell pipe cutting tools. These tools are an ideal companion for facing, cutting, beveling, and counter boring varying sizes of pipe. It’s not only very strong, portable, and powerful, but also available in the choice of electric drive, pneumatic, and hydraulic. Moreover, the split frames are also easier to operate, setup, and handle. The low clearance design and lightweight construction along with a great variety of accessories make it a great tool for tight spaces. 

How On-Site Machining Can Be A Solution?

Although the margins are being squeezed from everywhere by the current economic changes, precision, quality, and performance still play a major role as usual. This makes it necessary for innovators to produce high-quality technical solutions to tackle the toughest challenges of the world. Talking about the industrial world simply means working in high tolerances, keeping operations running at maximum efficiency, and fixing problems more quickly. With that said, industrial plants are one of the busiest places and every second of downtime costs a lot. On-site machining is the solution to carry out repairs and essential maintenance. With on-site machining workshops, engineers can get high-quality precision machining using portable machine tools. Moreover, it also eradicates the need of shipping the workshop wherever it is needed. This saves a lot of money in transportation and hours of labor planning


Content Sources :- ABSGroup

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