Pipe Cutting Types and Tricks

 Pipes and tubes are the crucial components in the production of machines, vehicles, and other mechanical equipment. It could be made up of iron or plastic as per the demand. One of the tough works is to furnish size and shape to the pipes by manufacturers to apply it in machines, vehicles, or with any tools. With the application of the right and standard tools, one can ensure safety as well as product quality.

Pipe cutting depends on multiple determinants like pipe material, wall thickness, end conditioning requirements, the squareness of ends, secondary process requirement, pipe hardness, and roughness. Based upon such constituents, the kind of pipecutting method can be determined. But before that, let us comprehend the types of pipes available in the market.

●        Mild Steel Pipes (Generally called MS pipes, these are used as plumbing pipes.)

●        Stainless Steel Pipes (Mostly employed for underground services like transportation of water and gas throughout the city)

●        Alloy Steel Pipes (Provides sturdiness at economical cost)

●        Carbon steel pipes (Used in ships, distillers, chemical fertilizers equipment because of the strength potency)

●        Monel pipes (These pipes are managed in automobiles, oil and gas, chemical and pharmaceutical industries)

●        Cast Iron Pipe (often applied for drainage and sewer purposes.)

●        Inconel Pipe (used in high pressure and corrosive environments)

Now, it’s time to run through the list of the pipe cutting types.

Abrasive Cutting

When you have fewer tough pipes to cut which shall not include any costs and consumes less time, abrasive cutting will be a good pick to go with. Also recognized as a chop saw, an abrasive saw has an abrasive disc that assists in scraping or gouging the material. Tough materials such as tile, metal concrete, etc. are easily split by this saw. The thickness of the chopped materials depends on the abrasive saw machines.

Being simple and easy to use, these machines are not heated tolerable and don't work with thick materials.

Band Saw cutting

When you don't aspire to bother your hands and fancy to relax, band saw cutting comes to the rescue. It is a fully motorized machine that can handle a large bulk of materials. It is mostly employed at the time of rod, bar, tube, and pipe cutting. The machine fundamentally has two metal blades with different tooth contours rotating on wheels. Pipes can be cut in different shapes such as rectangular, square, I beam, extrusions, etc. The inclination of the saw exclusively depends upon the model. Notwithstanding proffering you the voluminous output, it is not suitable for thin-walled products and doesn't present tight tolerances.

Cold Saw Cutting

Cold saw machines have fixed circular blades and need ointment to proceed. Being an automatic machine, it can do tons of cutting of thin-walled materials requiring tight tolerances. However, it is fit for cutting meager diameter and provides perpendicular or square cuts. It doesn't generate heat hence the material necessitates abrupter finishing.

Laser Cutting

Laser cutting is the best method to go with when you want the explicit yield. It includes heavy cost but pays off as the deformity and narrow kerf chances are negligible. With full automation, it uses CNC and lasers to whack the hard materials such as stainless alloy steel pipes. The manufacturers can manage their other work while setting the laser to drive. They can be set to cut obscure stampings. It is an exemplary machine if you want to chop large bundles at once with fewer lapses.

Lathe Cutting

If there is no time barrier, a lathe machine can be appropriated to cut the pipes. Being an assorted machine, deburring, grooving, boring, and chamfering can also be performed with this machine by appending the tools with it. It is semi-automated and needs less manual help. It works fittest for the orb and thin diameter tubes. The stock is being rammed through the spindle to a stop and then the collet holds and rotates the stock. As it rotates, the tools inside the machine cut the pipe.

The sole cons it has is it can only cut one pipe at once and demands time for installation.

Shearing

Under this, a computerized tube shearing is used to cut large masses of materials regardless of their thickness. It can produce a high production rate in a more condensed period.

Pipe Cutting Tricks

To get the maximum interests and output, it's imperative to operate machines as per their terms. Desiring for a voluminous product from a lathe cutting machine at once is an unfeasible approach rather than laser cutting can serve you with such desires. The only trick to get a quality product is to determine your requirement and install the machine as per it.

Bottom Line

Pipe cutting machines are available for various purposes and they shall be employed wisely. The manufacturing industry undertakes such activities where they need to deal with various kinds of pipes and choosing the best method to cut them is a difficult decision. However, by determining the motive behind cutting, one can easily resolve the method to be adopted.

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